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無填料噴霧式冷卻塔
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無填料噴霧式冷卻塔
無填料噴霧式冷卻塔是一種新型的冷卻塔,相較于傳統(tǒng)型冷卻塔取消了填料,采用高效低壓離心霧化裝置將水噴射成微小霧滴,增大了傳熱面積,改善了冷卻效果,降低了運行及維護(hù)成本。
無填料噴霧式冷卻塔工作原理
本系列冷卻塔是依靠頂部的電機風(fēng)機,強行把塔外的冷空氣,經(jīng)塔下部的進(jìn)風(fēng)百葉窗吸入塔內(nèi);熱水經(jīng)高效低壓離心霧化裝置向上方噴射霧化,與進(jìn)塔的空氣同向上升,并進(jìn)行熱交換,霧滴上升到一定高度后靠自重自然下落,這時又與正在上升的冷空氣相遇再次進(jìn)行熱交換,濕熱空氣由風(fēng)機排出塔外,冷卻水集中后進(jìn)入積水池。
無填料噴霧式冷卻塔結(jié)構(gòu)特點
1、無填料噴霧冷卻塔采用高效低壓離心霧化裝置作為冷卻元件取代了傳統(tǒng)的填料塔的填料和布水裝置,使整塔幾乎成為一個空塔,結(jié)構(gòu)大大簡化。
2、無填料噴霧冷卻塔在取消填料和布水裝置后,將霧化裝置安裝在進(jìn)風(fēng)道上方,水的噴射方向與軸流風(fēng)機抽吸的冷風(fēng)同向,同時水有上升和下降兩個過程,冷卻也有順流冷卻和逆流冷卻兩個過程。
3、無填料噴霧冷卻塔是通過霧化裝置將水噴成霧狀,使空氣和水的微小粒狀均勻接觸,而填料塔是通過布水噴頭將水分布在填料上以膜狀與冷風(fēng)接觸。
4、無填料噴霧式塔因填料取消,使塔體載荷大大減小,勿需更多支承梁板,土建結(jié)構(gòu)簡化,節(jié)約土建投資。
無填料噴霧式冷卻塔優(yōu)點
1、阻力小、冷卻溫差大、效果好
該型冷卻塔由于取消了填料,塔的系統(tǒng)阻力降至原來的1/2,在風(fēng)機相同的情況下,由風(fēng)機特性曲線可知,風(fēng)量增至原來的1.2倍。氣水比也增至原來的1.2倍,因此冷卻溫差較填料塔大2℃。無填料噴霧式冷卻塔噴霧霧粒均勻、無堵塞、無維修、運行穩(wěn)定可靠。由于無填料冷卻塔的冷卻元件(高效低壓離心霧化裝置)將水噴射成0.5mm微小霧滴,其比表面積遠(yuǎn)大于水被填料分散成膜狀的比表面積,氣水傳熱表面積大,且布水均勻,避免了填料老化變形及堵塞而產(chǎn)生的死區(qū)、溝流等導(dǎo)致冷卻點溫度分布不均勻現(xiàn)象,冷卻效果明顯優(yōu)于填料塔。
2、壽命延長
該型克服了填料塔填料老化、變形脆裂和布水噴頭堵塞及沖落、填料脆片堵塞管道、泵和換熱器等一系列影響塔和工藝系統(tǒng)設(shè)備性能的現(xiàn)象。其壽命較填料塔延長叁年以上。
3、運行費用低,后期維護(hù)費用少
節(jié)能效果顯著:低壓霧化裝置工作壓力僅為0.035MPa,比水壓自轉(zhuǎn)式霧化裝置工作壓力0.2MPa低0.17MPa,配套水泵功率大大降低。無填料噴霧塔系統(tǒng)阻力為填料塔的1/2左右,在冷卻水量、風(fēng)機相同時,配套電機功率降至填料塔的60%,節(jié)能效果顯著,加之消除了清洗更換填料和布水噴頭的費用,運行費用大大降低。
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N系列方形逆流式玻璃冷卻塔是機械工業(yè)部第四設(shè)計研究院設(shè)計的節(jié)能型新產(chǎn)品。該產(chǎn)品應(yīng)用了四院獲得的"節(jié)能型玻璃鋼冷卻塔"專利,特別是冷卻塔風(fēng)機配有變扭矩離極雙速電機,當(dāng)氣溫較低時(例如晚上),電機開低速,冷卻塔噪聲可低3-5dB(A)。
本系列橫流式玻璃鋼冷卻塔采用兩側(cè)進(jìn)風(fēng),靠頂部的風(fēng)機,使空氣經(jīng)由塔兩側(cè)的填料,與熱水進(jìn)行介質(zhì)交換,濕熱空氣再排向塔外。填料采用兩面有凸點的點波片,通過安裝頭使點波片粘結(jié)成整體,以提高剛性,兩面的凸點還可避免直接滴水,因此提高了水膜形成能力,填料尾部設(shè)有收水措施。
無填料噴霧式冷卻塔
無填料噴霧式冷卻塔是一種新型的冷卻塔,相較于傳統(tǒng)型冷卻塔取消了填料,采用高效低壓離心霧化裝置將水噴射成微小霧滴,增大了傳熱面積,改善了冷卻效果,降低了運行及維護(hù)成本。
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圓形逆流式冷卻塔
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